EnerMech is one of the most widely recognised names in hydraulics and fluid power services. We have a comprehensive range of disciplines to offer, from the simplest of fluid connectors, to the most complex of engineered hydraulics systems, and everything in between.
Our hydraulic services group is the leading multi-disciplined hydraulic specialist with 40 years of practical experience. Our unique ability to design and supply turnkey systems, in addition to providing the most extensive range of complementary services, make us the market leader in delivery of hydraulic system and services solutions.
Our Services Include:
Our hydraulic services group objectives are to work closely with clients, to understand their particular requirements and thus provide the optimum solution. To achieve this EnerMech:
EnerMech has the largest group of specialist hydraulic technicians in our field. Our experienced and multi skilled technicians can be mobilised to a client's site, offshore asset or marine vessel anywhere in the world.
These industry experienced personnel are available to provide a range of services including:
Offshore and site operations are fully supported by onshore engineers, QHSE advisors and operations coordinators for personnel and logistics.
EnerMech hydraulic technicians and pipefitters are trained to the highest degree of competence and quality, and as a result EnerMech offers a complete pipework installation package, including specification, design, fabrication and installation, flushing and testing.
Our pipefitters are experienced in fitting a wide range of systems including both welded and non-welded manufacture. This “turnkey” approach to pipework installation provides the following:
EnerMech personnel are qualified in the installation of specific connection types from a wide range of manufacturers including the following:
In addition EnerMech personnel are familiar with all types of exotic material, specialist orbital welding, as well as standard welding procedures.
We pride ourselves on having the most accomplished specialist facilities to service and repair hydraulic components, systems and equipment. These facilities coupled with a reputation for service quality and response enables EnerMech to be the premier single source market leader in the maintenance, repair and overhaul of mechanical handling equipment, controls systems and hydraulic components.
Our maintenance, repair and overhaul service is supported by our technical support and application engineers.
Range of Components - Serviced
Range of Equipment - Serviced
Our in-house design department works closely with clients which, when combined with our extensive experience in design of specialist equipment for the energy industries, allows us to fully understand both stated and unmet needs.
The tailored nature of our engineering operations allows us to work to a detailed functional design specification or where required, to provide a detailed specification on behalf of the client. Project planning is documented and tracked via standardised project planning software. This enables EnerMech's hydraulic services team to integrate seamlessly into a clients overall schedule. Dedicated project management ensures schedules are maintained and provides a single point of contact for the customer.
EnerMech has extensive experience in specialist standards that apply to the offshore and energy industries, including ATEX, Lloyds and DNV. We can provide full design, liaison and certification services where a third party input is required or integrate with a client’s existing third party arrangement.
EnerMech’s product distributorships provide the majority of component needs and with our network of approved suppliers, we can supply a complete range of hydraulic components from all major hydraulic manufacturers to create a complete hydraulic system.
Inhouse manufacturing is carried out by highly skilled technicians, working closely with engineers based at the same location. With purpose built facilities and experience specific to hydraulic component manufacture, component integrity is maintained through the use of dedicated product assembly areas and clean rooms.
Purpose built pressure testing and flushing equipment located onsite allows for system integrity to be assured prior to dispatch and commissioning. All equipment is tested prior to dispatch with test procedures either defined by the client or prepared by EnerMech engineers.
There are a number of pitfalls that can arise when carrying out chemical cleaning operations on systems pipework, from the selection of the appropriate chemicals, to the hazard levels and the amount of waste disposal.
In a conventional chemical cleaning operation it is required to utilize strong acids such as Hydrochloric Acid and Phosphoric Acid. The use of inhibitors is also very important to ensure that the acid pickling process is controlled properly. As these acids are classed as "hazardous" it is necessary to cordon off the area where the pipework being cleaned is present.
EnerMech has developed a unique in-house process for the chemical cleaning of pipework systems, in which all of the above problems are addressed and alleviated.
The process utilizes a suite of chemicals which are less hazardous and more environmentally friendly. EnerMech will assemble a cleaning "spread" including pumping units, temporary hoses and pipework, heating coils exchangers, circulating tanks and analytical/control equipment.
One of the most difficult chemical cleaning applications is that of Printed Circuit Heat Exchangers (PCHE). Due to the design of these units, the channels within the unit are extremely small in diameter (2mm), making normal conventional cleaning almost impossible.
EnerMech has developed an extremely effective and efficient method of cleaning these PCHE, which can be carried out either in our yard onshore, or on-site offshore. The method involves a combination of a chemical cleaning circulation, in conjunction with a series of gas puffing operations, which will ensure the optimum conditions inside the PCHE, and produce an effective and efficient cleaning programme.
Our aim is to work closely with our clients during the planning phase of a project to determine the appropriate cleanliness standard required for each particular pipework system. Thereafter we will engineer the most efficient and effective method of executing a safe service and delivering a clean pipework system.
EnerMech provides specialist pipework commissioning services, including:
• Pressure testing
• Hot oil flushing
• Chemical cleaning.
• Laboratory services
• Fluid conditioning equipment rental
Using the most advanced pressure testing equipment, coupled with calibrated pressure and temperature recorders, we provide system integrity assurance.
75% of equipment failures are proven to be a result of oil or lube system contamination. The elimination of these contaminants requires specialised equipment and robust procedures. EnerMech is the market leader in hot oil flushing. Our track record, equipment and experience are unrivalled.
Removal of mill scale, water hardness deposits, rust, oil, greases and process contaminants from pipework can be a particular problem for our clients. EnerMech has developed an industry leading process for the chemical cleaning of pipework systems. Our process utilizes a suit of chemicals which are less hazardous and more environmentally friendly. EnerMech has one of the most comprehensive fleets of specialist chemical cleaning equipment providing this service, including pumping units, heating coils exchangers, circulating tanks and analytical/control equipment.
EnerMech provides fluid analysis services, including particle counting, in accordance with all current cleanliness standards. We use both state of the art particle contamination monitors and binocular microscope assessment with visual count.
We offer for a hire a comprehensive suite of specialist fluid conditioning equipment for offline removal of water and particulate from hydraulic, lubrication and seal oil systems.
