Our industrial services division specialises in providing a suite of end-to-end integrated solutions for on and off-shore maintenance, construction, and shutdown projects. Close collaboration with our customers allows us to provide whole-of-job, integrated solutions that offer reduced production outage losses, shorter construction timelines and lower maintenance budgets.
Customer focus and continual improvement are the cornerstone of our day-to-day activities. Our dedicated team of multi-skilled technicians focus their attention on a “right first time” approach. Furthermore, our single point of contact service ensures that your dedicated project manager will deliver consistency of procedures, safety plans and risk assessments, whilst reducing administration and onsite personnel headcount. Much of our expansion over recent years has come from our customers recommending us to their colleagues and contacts.
Let EnerMech increase your efficiency by delivering safer, smarter solutions for you.
At EnerMech we can offer a fast, efficient, safe, effective and technologically advanced solution to water-jetting.
This service can lower your pre-commissioning, commissioning, maintenance or shutdown costs. This is done through descaling, cleaning of pipework from 1” to 144”, heat exchangers (shell side and tube side, plate, etc.), tanks and vessels, vacuum loading, paint or coating removal, and cold cutting. We also have the capability to carry out hydro demolition, surface cleaning and preparation, concrete demolition and remediation, non-destructive digging and underwater cutting.
In Australia, we have an exclusive license to a patented technology which allows multidirectional cleaning and online descaling while pipe is in operation. This can be used for both on and offshore applications. Click here for more information.
Our field machining offering is built on the foundation of owning an extensive range of portable machining equipment. Coupled with skilled engineers and highly trained technicians, we provide cost-effective machining on-site at any location, at any time, providing efficiencies in logistics, time and labor.
Ideal for new construction projects, modifications, planned shutdowns and emergency repairs, our field personnel are experience in working in remote locations eliminating the need for you to ship equipment out for repair and significantly reducing both downtime and cost.
EnerMech has the ability to face flanges (including RF, RTJ and Grayloc or other quick clamp style flanges), line boring, drill or tap holes, cut pipe, mill and grind, providing customer support along the way.
Our team can offer full turnkey services which reduces the need for multiple subcontractors during your planned and unplanned shutdowns.
At EnerMech we are the global providers of innovative and smart chemical cleaning services. Our team of experts will provide your company with cost effective, efficient and on time cleaning solutions throughout the world – anytime, anywhere.
Chemical Cleaning:
EnerMech have completed some of the world’s largest chemical cleans, including single citrosolv programmes as large as 5,000,000 Ltr. Our fleet of equipment is one of the biggest, comprising of pumps, boilers, heat exchanges, hoses, and auxiliary components.
Each project is unique, and our team provide tailored solutions to meet the needs of even the most challenging projects. Both reactive and non-reactive chemistry is used in a wide range of application methods; fill and soak, circulation, rotating nozzles, foam, vapor phase, and on-line cleaning. Our experience and track record covers all industries, equipment, and life cycles. From pre-commissioning, operational, and decommissioning. Industries include; Pulp and Paper; Oil and Gas (onshore and offshore); Petrochemical; Power Stations (including conventional fossil fuel boilers, HRSG’s, nuclear, through to geothermal and solar technology); Food and Beverage; Pharmaceutical, and Biomedical.
In addition, we are the exclusive licensed supplier of Zymeflow Chemistry and Technology to Australia and New Zealand.
Catalyst Handling Dehydration Decontamination:
EnerMech have also developed and patented a vapor phase decontamination process for dehydration media. This removes all LELs, VOCs & H2S from the media and vessel prior to unloading, all whilst rendering the media completely deactivated.
The process is quicker and generates minimal effluent when compared to current market practices of hot nitrogen stripping or water flooding. Reactors can be declared LEL free in as little as 12 hours, with permanent oxidisation of H2S and pyrophoric material. Not only does this provide immediate schedule, safety and cost benefits, once the media is removed there is greater flexibility for transport and disposal/recycling the benign spent (but clean) media.
Degassing:
We are experts when it comes to the removal of hazardous gases from operating vessels within the refining and petro-chemical industries. We utilise specialised chemicals and processes to remove contaminants such as; H2S, LEls, Benzene, Mercaptans, Ammonia, And Pyrophoric Iron. Our fully trained and capable employees have degassed FCC, Crude, HDS, Merox, Ethylene, Sulfur Recovery, Rose, Coker, Amine, SF and HF Alky Units. We have also worked with Hydrotreaters and Flare Systems.
Oil Flushing:
Solid particulate contamination is the largest cause of component failure in hydraulic and lube oil systems. With effective flushing, this contamination can be eliminated. EnerMech’s flushing technicians are trained not just on specific flushing equipment, but also in the philosophy of flushing. This comprehensive understanding, coupled with EnerMech’s Flowpulse technology allows for very effective flushing. Typical services include; hydraulic oil, lube oil, high volume water and demineralised flushing, as-well-as pressure testing.
EnerMech provides a total solution for all of your bolting requirements, including torquing, tensioning, stress analysis, flange management, and more.
Utilising the latest technology to ensure that highest services are provided, EnerMech has inhouse capability to provide:
Key Advantages:
The combination of EnerMech’s onsite welding, machining, fabrication services and workshop capability provides clients with a unique level of support and service for their engineering needs.
We are passionate about providing our customers with a high quality result for every job undertaken, no matter how big or small. Our team of expert welders, boilermakers and machinists is supported by our team of experienced managers and engineers which can provide our customers with excellent value and a great experience.
Services Offered:
Tanks are critical to many industrial businesses. If poorly managed, harmful substances can build up making the vessels dangerous and risking contamination of product.
EnerMech has a specialist fleet of equipment and personnel that can ensure the integrity and cleanliness of your tanks either before use, during operations and maintenance or as part of any decommissioning campaign.
EnerMech has built a solid reputation for equipment innovation, work ethic, reliability and customer care and our experienced personnel combined with our specialist chemical cleaning, water jetting and pumping equipment are widely acknowledged as the best and most efficient in the market. Our specialist equipment can minimise the need for man-entry ensuring employee safety and ensuring minimal impact on the environment.
Once the tank or vessel has been successfully cleaned and decontaminated, EnerMech can also provide concrete repair, welding, and NDT services to ensure that the equipment is restored to optimal working condition, getting our clients back to full operation in a safe, quick and efficient manner.
We can combine our expert jetting experience with our camera inspection and rope access solutions to increase the effectiveness of any cleaning operation.
We are specialists in all aspects of engineering and construction of Structural Steel and Mechanical Piping (“SMP”). Our SMP expertise includes field construction services such as modular and conventional (‘stick-built’) construction, hydro and pneumatic testing, project management, construction inspection and management, scheduling, materials handling and inventory management, welding and quality assurance, completions, plant start-ups and commissioning. Our resources are highly developed and are supported by access to cranes, vehicles, scaffolding, access platforms and an extensive range of welding, rigging, mechanical and piping specialist equipment and facilities.
We have refined our project management skills and developed best practices for managing the most complex of SMP engineering and construction projects. We are known for our ability to successfully execute projects almost anywhere, even in the most remote and logistically challenging locations. Our extensive suite of engineering, procurement, fabrication and construction services allows us to quickly mobilise project resources whenever and wherever they are needed. With offices across the globe, we have people who understand local legislation, culture, business and labour practices of the communities wherever we work.
At all levels our team of SMP Engineers, Trades and Management take pride in establishing and maintaining client relationships. Our distinct appreciation for client and top tier provider requirements, combined with a commitment to on time and on budget delivery, provides EnerMech with an edge on the most technically challenging projects.
At EnerMech we provide a comprehensive range of insulation and cladding services, including provision of insulation materials for thermal, cryogenic and acoustic applications; this is complemented by a complete sheet metal fabrication & cladding service.
Typically, this includes insulation & cladding of pipes, valves, fittings, tanks and vessels.
At the heart of our service offering are strong client relationships, built on a deep understanding of our clients and top tier provider expectations, together with our commitment to completing technically challenging projects safely, on time and within budget.
At EnerMech we provide specialist hydrotesting, nitrogen / helium leak testing, pneumatic leak testing and a range of other pre-commissioning services. We recognise that verifying the integrity of systems through hydrotesting is a critical activity with a safe, timely and controlled execution being key success factors.
Our team of experts are well experienced when carrying out hydrostatic activities on a wide range of new build oil, gas, petrochemical and LNG projects. We have the capability to hydrostatic test up to 207 MPa (207,000 kPa / 30,000 PSI). To complement our services in hydrotesting we also offer a full flange management and test pack creation using our unique software SIM.
As well as providing hydrotesting services in isolation we can provide a full turnkey offering which would be controlled via our bespoke System Integrity Management (SIM) software, such as, project management, engineering and test pack compilation, total flange management, controlled bolting, system hydrotesting, pool testing, camera inspection, chemical cleaning, water flushing, high pressure water jetting, air blowing, drying and pneumatic pressure testing (air, helium, nitrogen or nitrogen helium).
