At EnerMech we provide specialist hydrotesting, nitrogen / helium leak testing, pneumatic leak testing and a range of other pre-commissioning services. We recognise that verifying the integrity of systems through hydrotesting is a critical activity with a safe, timely and controlled execution being key success factors.
Our team of experts are well experienced when carrying out hydrostatic activities on a wide range of new build oil, gas, petrochemical and LNG projects.
We have the capability to hydrostatic test up to 207 MPa (207,000 kPa / 30,000 PSI). To complement our services in hydrotesting we also offer a full flange management and test pack creation using our unique software SIM.
As well as providing hydrotesting services in isolation we can provide a full turnkey offering which would be controlled via our bespoke System Integrity Management (SIM) software, such as, project management, engineering and test pack compilation, total flange management, controlled bolting, system hydrotesting, pool testing, camera inspection, chemical cleaning, water flushing, high pressure water jetting, air blowing, drying and pneumatic pressure testing (air, helium, nitrogen or nitrogen helium).
We provide a range of nitrogen services including nitrogen purging and nitrogen/helium (N2/He) leak testing to production installations and pipelines offshore and to petrochemical, LNG, refining, power generation and process plants onshore.
These services are provided during the commissioning phases of new constructions, or following modification and upgrade during the operations and maintenance phase of existing process piping or plant. Our scope of work includes; purging during shut down and maintenance programmes, leak testing of new process plant and systems, system shut down, maintenance or modification. We also test run and start up of compressors ‘live simulation’ and commissioning of pipelines.
We are one of the leading companies for the provision of nitrogen helium testing and our fleet, which includes nitrogen convertors, single skids, split skids, pumps, tanks, testing equipment, vaporisers and other ancillary equipment, is one of the newest and largest in the industry. All equipment is certified for both onshore and offshore operations and with the significant investment we have made in technology we believe reliability is our real differentiator, reducing risk of breakdown during critical path operations. We supply latest technology handheld leak detection equipment which does not require A60 cabins (freeing up valuable deckspace), reduces personnel requirements, improves safety and reduces cost and time without impacting on quality. Traditional mass-spectrometers can be also be supplied depending on requirement.
Our Nitrogen Services compliments our other process services and multi-disciplined personnel to offer a complete Integrated Services offering and a Leak Free Guarantee.
At EnerMech we provide a total solution for all of your bolting requirements utilising the latest technology to drive the highest standard of service. Our experienced and competent technicians deliver major shutdown support services – project planning, design, engineering, equipment, trained technicians, IT systems support, onsite/offsite transfer and supply and support services.
Our specialists also offer complete project management of all bolting requirements from start to finish, including the design of tightening procedures, advice on preferred equipment to be utilised, on the job installation and tightening, and post job reporting.
We use the safest, most advanced and versatile equipment in the industry which, when combined with our specialist integrity support provides an unparalleled service to our clients. Our total job capability uniquely positions us to provide a full project solution without the requirement for multiple contractors.
Hydraulic Bolt Torquing
Our highly skilled technicians use their in-depth technical knowledge and best industry practices to ensure accurate bolt loading is achieved. We pride ourselves on the belief that our hydraulic torque equipment is the safest and most advanced equipment used within the service industry. We have a dedicated engineering department that can offer a bespoke engineering solution to any problematic application.
Hydraulic Bolt Tensioning
The fastest and most accurate method of controlled bolt tightening currently in the industry, hydraulic bolt tensioning enables a direct load to be applied evenly across all bolts and eliminates the factors introduced via bolt torquing operations.
Due to our investment in the latest tensioning technologies we have the capability to carry out applications previously inaccessible to older tooling. Our engineering and support team ensures our technicians have the right tool for every for application.
Flange Spreading
Our Mechanical and Hydraulic flange spreading solutions provide our technicians with a fast method of accessing gaskets in all types of flanged connections. This safe operation dramatically reduces down time, increases efficiency and ultimately reduces the cost of a gasket change out.
Hydraulic Nut Splitting
EnerMech technicians utilise specialist hydraulic equipment to offer the most rapid and effective method of removing corroded or seized nuts. This operation eliminates the need for undesirable and time-consuming operations such as cutting, grinding or chiselling. The ease and speed of use ensures that client deadlines and targets are achieved despite such problems occurring.
Ultrasonic Bolt Monitoring
In critical applications it is sometimes necessary to ascertain a precise bolt load. Our technicians combine our proven tightening techniques with our highly accurate ultrasonic bolt monitoring equipment to achieve a “fully controlled tightening method”. By measuring the actual elongation, we can eliminate variables such as temperature and friction to give our clients an accurate reading of bolt load, stress or % strain.
Boiler Weighing
Our specialist team and hydraulic tooling offer our clients an effective way of reducing high stress concentration in boiler assemblies. The operation uses our tooling to accurately measure the load in each of the individual boiler supports. The hydraulic tooling is then used to balance and distribute this load to that specified by our client or original design.
Turbine Tightening
Our technicians have vast experience in the specialist operation of break out and fully controlled torque tightening of turbine casings, turbine coupling shaft and HP steam inlets. Using our specially adapted tooling and bespoke solutions, we can carry out safe and efficient tightening operations on equipment with difficult access and non-standard configurations.
EnerMech’s joint venture with Abdulla Fouad Group, EnerMech Saudi Arabia Limited, was formalised in early 2015. Under this agreement Abdulla Fouad Group facilitate EnerMech’s operations and provides essential marketing and technical support services in The Kingdom of Saudi Arabia.
Based in Dammam, EnerMech Saudi Arabia provides Crane, Hydraulics, Valves, Process, Pipelines and Umbilicals (PPU), Lifting and Inspection Services, Equipment Rental and Specialist Training to the Saudi Arabian energy sector.
As one of Saudi Arabia’s earliest and most celebrated success stories, Abdulla Fouad Group (AFG) is a dynamic and diversified business group with over 65 years’ experience in pioneering products and services and forging strong technical and commercial partnerships with renowned companies around the world, allowing it to provide its diverse customer base with world-class solutions.
EnerMech Khudairi Joint Venture (Iraq) was established in 2016 and is a joint venture arrangement between EnerMech Group and Khudairi Group servicing the growing oil sector in Iraq.
Through this partnership, EnerMech offers the full range of its services to the local Iraq energy sector.
The Khudairi Group is owned by the Khudairi family, one of the most prominent commercial families in Iraq. The Company employs over 250 full-time employees across its offices in Houston, Dubai, Erbil, Basra, Baghdad, Sulaymaniyah, and Amman.
For more information on the Khudairi Group please visit their website www.khudairigroup.com
EnerMech Mechanical Services is a fully indigenous JV company formed in 2014 between EnerMech and Research Development and Financial Consultants (RDFC).
EnerMech Mechanical Services is focussed on providing EnerMech services to operators and service providers working in the growing energy industry both on and offshore Ghana.
EnerMech Mechanical Services have offices in Accra with an 850m2 fully operational workshop facility in Takoradi to support all business lines. We have dedicated local personnel that have received extensive training in South Africa and work within the EnerMech Group international standards for quality, health, safety and environment, while also recognizing its local social responsibilities.
RDFC is a business and market development firm based in Accra and led by Kwame Acquah, an accomplished Management Professional with over 20 years’ experience in various executive positions.
For more information please contact This email address is being protected from spambots. You need JavaScript enabled to view it.
EnerMech Nigeria is a fully indigenous JV company formed in 2013 between EnerMech Ltd and IGPES.
EnerMech Nigeria has an office facility in Lagos with workshop facilities in Port Harcout to support offshore operations. The facility is equipped with a general mechanical workshop to support all business lines and includes a fully equipped machine shop.
The JV works within EnerMech group international standards for quality, health safety and environment, while also recognizing its social responsibilities locally.
IGPES has over 14 years’ experience in Nigeria. It offers an integrated engineering, design, project management, procurement, and construction service to the oil and gas, power and petrochemical and chemical sector.
For more information on IGPES Group visit their website www.igpesgroup.com
SoniMech is our joint venture company in Angola, partnered with integrated logistics provider, Sonils. Sonils, a subsidiary of Sonangol, is an integrated logistics services provider operating the 200-hectare oil service center and quayside in Luanda, Angola.
SoniMech provides smart, innovative and cost effective mechanical service solutions to the Angolan energy industry both on and offshore. With extensive engineering and workshop capability and storage facilities located in Luanda, we are ideally positioned to offer both niche services and bespoke integrated packages tailored to our local customers’ needs.
On our 14,800m2 facility we have a machine shop, covered workshops, a pressure test bay, a UHP blast alley, a sunken test pit, two 17.5 ton overhead cranes, a 100m3 water recycling system, welding processes (GTAW, SMAW, FCAW, MIG, SAW), pressure testing units, Hydraulic flange torque equipment and three chart recorders, all project managed from our on-site office.
For more information visit www.sonimech.com
One of EnerMech’s strengths is its ability to service the global energy and infrastructure sectors across the full asset lifecycle.
We provide services to our customers during the construction, operation and decommissioning phases. Our clients include Operators, Plant and Asset Owners, EPC Contractors, Subsea Contractors and Drilling Contractors.
Our customers benefit from our wide industry knowledge and broad service capability. We differentiate ourselves from our competitors not only through our ability to provide safe and innovative solutions but through our ability to work across our services and geographies. Through providing tailored packages for all aspects of mechanical handling, electrical & instrumentation services and pressure systems integrity, we have a proven track record in improving efficiencies and minimising cost for our clients.
Find out more about our services we provide to the Refining and Petrochemicals, LNG, On and Offshore Oil and Gas, Power, Renewables, Infrastructure, Defence, Midstream and Mining markets.
Every day we provide critical support to our customers' assets, wherever they are in the world. Our expert minds come together to find innovative technical and commercial solutions across the full asset lifecycle - from start and middle to end - and we have more than 3000 people located globally with the right capabilities and vision to serve the needs of the ever changing energy and infrastructure industries.
Our people are what make EnerMech dedicated, capable and consistent. We have a proven track record of lasting success and are focussed on maximising economic value for our customers, and that is what makes them successful and loyal.
Global economies have seen challenging times throughout the last few decades and our specialist team of experts thrive on a challenge, offering our clients the best technical expertise and smart, innovative solutions. With that in mind our significant global reach also allows us to deal with different and diverse scenarios across all aspects of an asset’s lifecycle from pre-commissioning to decommissioning.
Our customers know they are in safe hands as our industry professionals are focussed on driving cost effective and time efficient solutions, delivering excellence every step of the way.
